Re: How should I make this?



On 29 Mar, 21:29, "Ian" <elanma...@xxxxxxxxx> wrote:
I need to make several 'Top Hats' out of stainless steel, below is a sort of
cross section in my first attempt at ascii art.

The part is about 45 diameter and 45 long and will have a wall thickness of
1.5mm thick. The flange (brim) is 3mm thick and 48 diameter.

As 50mm barstock will not pass through the headstock of a 5" Boxford I have
though about buying cut blanks, gripping the OD in the 3 jaw and fully
machining the bore. Then machining the OD by holding the part on some sort
of mandrel. (The inner and outer concentricity need to be within 0.2mm or
so)

My dilemma is trying to decide how to hold the part on the mandrel (which I
don't want to take out of the chuck until I've made all of the parts.

I have thought of making an expanding mandrel which is somehow activated
through the headstock spindle but it seems overcomplicated

Thanks in advance for any suggestions

Ian Phillips

llllllll
llllllll
lllllllllllllllllllllllllllllllllllllllllllllllll
                                  llll
                                  llll
                                  llll
                                  llll
                                  llll
lllllllllllllllllllllllllllllllllllllllllllllllll
llllllll
llllllll

As you`re limited by the spindle bore it would be better to get cut
blanks about 47mm long.
Grip in the chuck and rough bore the hole.
Do them all to that stage.
Grip in the bore with your three jaw and turn and finish the OD all
over.
Bore a set of soft jaws and grip on the OD and finish bore and face
off flange.
Mark.
.



Relevant Pages

  • Re: Turning a Pulley - Sequence of Operations?
    ... and parting tools for the rest. ... For that size I'd drill and bore the hole, cut the groove and face one ... If I need accurate thickness I trim them on the mandrel. ... nut or a stack of hex nuts onto a full-thread bolt and turn to fit. ...
    (rec.crafts.metalworking)
  • Re: How should I make this?
    ... My dilemma is trying to decide how to hold the part on the mandrel (which I ... don't want to take out of the chuck until I've made all of the parts. ... through the headstock spindle but it seems overcomplicated ... Whilst I like Dave Bakers option it seems to ignore bore "C" ...
    (uk.rec.models.engineering)