Clutch/baskets - mechanical engineering question



Does anyone know (from an engineering standpoint) what the impact of
having wider clutch basket grooves are? i.e. If I file a clutch
basket such that the clutch plates have 1/10" or so of clearance, vs.
the 1/100" or so of new clutch components, will the system experience
greater stress?

The clutch plate tabs slam back and forth while accelarating/
decelarating inside the basket grooves, so if the free play of a tab
in it's basket groove is increased an order of magnitude, would the
impacts be greater, and if so by how much? I don't know how much the
crank is accelarating during the period of time when you initially
crack the throttle, so it might not matter, but I really don't know
anything about engine dymanics. OTOH, the plates are moving the
distance of the grooves now, so maybe it doesn't matter...

Application question: My clutch basket is severely grooved - the
grooves decrease in depth from the outer plates to the inner plates,
decreasing linearly from ~1/16" or slightly greater at the outermost
plate, to a few mils on the inner plate. Based on the above, as well
as any operational engagement/disengagement concerns, would it be
better to file the grooves out as needed, leaving a tapered basket
groove, or to file the basket edges straight, creating an equally
increased tab/groove space across all of the plates?

JayC

.



Relevant Pages

  • Re: Clutch/baskets - mechanical engineering question
    ... If your clutch basket is worn that badly I ... basket such that the clutch plates have 1/10" or so of clearance, ... decelarating inside the basket grooves, so if the free play of a tab ...
    (rec.motorcycles.dirt)
  • Re: FS soon: Ducati ST4-S 2003
    ... If you're getting a *lot* of noise from your clutch, ... fine but it just gets noisier and the basket will get ... wear each other at the same time, ... replacing a basket and plates - mucho dosh. ...
    (uk.rec.motorcycles)
  • Re: Cheap GasGas 200xc in VA area
    ... My GG basket was toasted and the tabs on my friction ... plates are fairly well beat up. ... A GG clutch basket is $500. ... I thought a Yamaha clutch might drop in, so I priced out the same OEM ...
    (rec.motorcycles.dirt)
  • Re: 2000 cr125 clutch
    ... A notchy clutch basket will not make the clutch slip. ... Something is still worn, or out of adjustment. ... Did you replace the metal drive plates as well as the fiber plates and ...
    (rec.motorcycles.dirt)
  • Re: I need some advice regarding keeping my GasGas 125xc
    ... the bikes weight and heavy clutch toast me in a quarter-mile. ... The power from a 125 is fine - riding with limited power output is fun ... scream it's guts out - that would be a fun 180 pound bike. ... If I file a clutch basket such that the ...
    (rec.motorcycles.dirt)